Computer Forming Simulation Reduces Prototype and Development Costs

Jones Metal Products now offers computer forming simulation as an option for customers. Computer forming simulation reduces start up costs and speeds projects from initial prototyping to production. Recently, an Aerospace customer approached Jones about forming a tank for an Airbus application. The tank had to be broken down into 5 formable parts. Using computer forming simulation, our engineering staff discovered the best way to break the part down to minimize required welding while reducing thinning on the parts to minimal levels. The breakdown also allowed the customer to pre-assemble two of the parts to a required tube that goes through the center of the tank. They could then do their burst testing on that area ahead of final assembly, allowing easier access to the part. The cost of repairing any failures was also lowered substantially.

Computer forming simulation translates to more efficient and economical prototype and development processes. Using this technology, Jones conducted 6 different simulations to find the forming process that worked best. Using an actual physical press would have required 6 different developments with tooling adjustments, with an initial development cost of $30,000. The computer simulation yielded successful parts at a fraction of that cost. This technology allows us to test difficult parts that we may have quickly no quoted in the past. We can prove the process in the simulation lab, delivering cost effective manufacturing solutions and products that are on spec–and on time. Adopting computer forming simulation is just another example of how Jones Metal Products uses the latest technology to deliver for our customers.

Video of Computer Simulation

About Jones Metal Products-Based in West Lafayette, Ohio, JMP specializes in hydroforming, deep draw stamping, and heat treating for the aerospace, commercial lighting, automotive, cookware, health-care and defense markets.