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Tech Talk

Benefits of Vacuum Heat Treatment

January 31, 2012

Three of the great benefits of vacuum heat treatment are:

  • Parts emerge ready for further forming
  • Parts emerge without scaling or discoloration
  • Parts require no further cleaning

It takes a vacuum heat treatment furnace to achieve these results. Essentially, parts are positioned in a special chamber. Oxygen is removed from the chamber and replaced with (usually) argon gas. The chamber is heated to up to 2400 degrees F. rapidly, and then the temperature is lowered. “Soak” time depends on the “recipe” for the part and the particular material it is made of. A vacuum heat treatment cycle can take up to three hours. The process is computer controlled to insure uniformity and repeatability. Read the rest of this entry »





Value of Hydroforming

January 31, 2012

A true value of hydroforming is in the forming of parts without wrinkles or tears

The secret is in a unique fluid forming process, which offers advantages over conventional mechanical and hydraulic presses. The value of hydroforming has been proven over and over again in the past 50 years with the manufacture of metal parts for such markets and industries as commercial lighting, cookware, defense, aerospace, and land based power generation. Read the rest of this entry »





History of Hydroforming

January 11, 2012

Hydroforming, the alternative to conventional matched die metal forming, is a cost-effective forming solution, especially for lower volume production or parts with asymmetrical or irregular contours.

History of Hydroforming

First Hydroforming Machine - 1957 - Herb Boyer, Joe McCrea, Ed Mulligan, Frank Jones, Dal Donovan

Hydroforming is often mentioned along with tube hydroforming and sheet metal hydroforming, all of which utilize the principles of fluid dynamics to form metal parts. Tube hydroforming, first referenced from an early 1900’s process, has made its name in the auto industry. Sheet metal hydroforming, likewise, has found its place in auto-body structures (H. Singh, Fundamentals of Hydroforming, 2003, Society of Manufacturing Engineers, Library of Congress Catalog Card Number 2003105327).

The following is a brief history of the hydroforming process which developed in a different direction to produce parts outside the auto industry  and several of the advantages offered by this unique forming process.

Read the rest of this entry »





Jones Metal: A Vacuum Heat Treatment Facility

January 11, 2012

Jones Metal Products is a premier vacuum heat treatment facility, working to produce parts with excellent surface finishes and no discoloration or contamination due to oxidation.

Vacuum heat treating is ideal for ferrous metals such as:

  • Bronze
  • Steel
  • Titanium Alloys
  • Brass

Because a vacuum heat treatment oven operates with a complete absence of air and other gases, heat transfer through convection is prevented. Vacuum heat treating ensures that the parts being produced are not discolored or contaminated due to oxidation by burning off a fine layer of material from the surface of the part. As a result, parts that were vacuum heat treated are known for their excellent surface finishes.

Read the rest of this entry »





About the Hydroforming Process

June 10, 2011

Hydroforming

The Hydroforming Process

We often receive questions regarding the specifics of the hydroforming process.  Unlike deep draw stamping which is a more commonly understood metal forming technique, hydroforming can be a bit of a mystery to engineers. Read the rest of this entry »





Hydroforming: Aerospace Applications

May 23, 2011

Hydroformed Combustor Basket - AerospaceOne of our customers with ties to the aerospace industry came to us 3 years ago with a package of 35 part numbers.  The customer had to replace their hydroforming vendor overnight and needed a reliable supplier with capacity to absorb their business.  Our new product development team worked with the customer to complete their priorities and allowed them to continue their uninterrupted stream of components to the OEM.  Late deliveries in the aerospace market can result in hefty fines or termination of profitable, long term business relationships. Read the rest of this entry »